Checking of technological accuracy and calibration of CNC machines. Evaluation of accuracy and condition of coordinate measuring machines.
Producer:
Services for checking technological accuracy and repeatability, calibration of CNC machines and coordinate measuring machines (CMM) are carried out by the specialists of KODA company with application of specialized high-precision systems manufactured by RENISHAW (Great Britain).
Renishaw XL-80 and Ballbar QC20-W systems are used to diagnose technical condition, calibration of CNC machines and coordinate measuring machines of all types:
- CNC milling and boring machines and machining centers
- CNC lathe group;
- Grinding machines;
- Electro-erosion and piercing machines;
- Coordinate measuring machines
Main service consumers: Users of CNC machines. Solved tasks:- Definition of technological and precision capabilities of machine tools;
- “Fine” setting of machines between routine maintenance;
- Maintain machine status statistics;
- Determine the reasons for non-compliance of the equipment with the declared characteristics;
- Acceptance of the machine for accuracy and repeatability when buying and selling, before and after repair.
Repair and service organizations. Solved tasks:
- Identification of the main problem nodes and machine systems;
- Testing equipment at all stages of repair or upgrade;
- Calibrating and setting up the machine;
- Fulfillment of accuracy and repeatability of equipment to the customer;
- Express analysis of characteristics when responding to complaints.
Suppliers of machine tools. Solved tasks:
- Machine calibration;
- Control of characteristics at all stages of commissioning;
- Provision of protocols of technological accuracy and repeatability of machines in accordance with the standard form (DIN, ISO, ISME, Renishaw);
- Machine transfer according to accuracy and repeatability to the customer.
Users of coordinate measuring machines. Solved tasks:
- Checking the status of coordinate measuring machines;
- Carry out a test to assess the accuracy and repeatability of coordinate measuring machines;
- Definition of recommendations for troubleshooting mechanical and electrical systems of coordinate measuring machines;
- Complex modernization of coordinate measuring machines: replacement of the controller, installation of the rotary head and scanning sensors, comprehensive software upgrade.
Laser interferometric system XL-80.
The XL-80 system is an ideal technical solution for performing full calibration of any positioning systems and measuring a wide range of geometric and dynamic characteristics.The XL-80 system allows controlling the parameters:
- accuracy of linear positioning and repeatability;
- angular displacement errors;
- straightness;
- perpendicularity;
- flatness;
- accuracy of rotational motion;
- relative bias over time;
- changes in the speed of movement and its stability;
- control of the stability of accelerations.
Standard reporting methods comply with international standards for checking machine / machine characteristics (ISO, ASME, VDI, JIS and GB). In addition, a comprehensive analysis developed by Renishaw is provided.